Decision Tree: Communication / DCS
Goal:
Restore stable updates to DCS / PLC / Historians
(values, quality, and update timing).
1) Confirm the analyzer is running analysis normally
(latest run time updating).
2) Check network basics:
link lights, correct IP / subnet / gateway,
and ping from the same network.
3) Verify protocol settings:
Modbus TCP / OPC / serial gateway settings
match the DCS configuration.
4) Verify mapping:
tag / register list, data types, scaling,
and quality / status mapping.
5) Confirm update cycle:
GC cycle time vs DCS polling time
(avoid over-polling causing timeouts).
Quick Symptoms → Likely Cause
All values stale: IP/network issue, service down, wrong protocol port.
Values update but wrong: register offset, scaling, wrong data type.
Bad quality only: quality/status mapping, handshake issue, polling mismatch.